KTM motorcycle recalls

20 NHTSA recall campaigns across 12 KTM models.

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KTM 1090 Adventure (2018–2026)

22V588000 · Tires:Tread/Belt affects 2019

KTM North America, Inc. (KTM) is recalling certain 2019-2023 Husqvarna and KTM motorcycles with equipped with TKC80 tires. Please refer to KTM's recall report for specific model details. Cracks longer than 3/16 inch may develop in the tread grooves. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 119, "New Pneumatic Tires-Other Than Passenger Cars."

Remedy: Dealers will replace the affected tires, free of charge. Owner notification letters were mailed September 16, 2022. Owners may contact KTM's customer service at 1-888-985-6090. KTM's numbers for this recall are KTB2208 and HTB2207.

KTM 1090 Adventure R (2017–2019)

22V588000 · Tires:Tread/Belt affects 2019

KTM North America, Inc. (KTM) is recalling certain 2019-2023 Husqvarna and KTM motorcycles with equipped with TKC80 tires. Please refer to KTM's recall report for specific model details. Cracks longer than 3/16 inch may develop in the tread grooves. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 119, "New Pneumatic Tires-Other Than Passenger Cars."

Remedy: Dealers will replace the affected tires, free of charge. Owner notification letters were mailed September 16, 2022. Owners may contact KTM's customer service at 1-888-985-6090. KTM's numbers for this recall are KTB2208 and HTB2207.

KTM 1190 Adventure (2015–2026)

16V854000 · Service Brakes, Hydraulic:Foundation Components:Hoses, Lines/Piping, And Fittings affects 2015, 2016

KTM North America, Inc. (KTM) is recalling certain model year 2015-2016 1290 Super Adventure motorcycles manufactured December 1, 2014, to March 10, 2016, and 2013-2016 1190 Adventure and Adventure R motorcycles manufactured November 20, 2012, to April 25, 2016. In the affected vehicles, the wiring harness can fray and contact the ABS modulator. If the brake line is electrically conductive, the brake line may overheat and melt.

Remedy: KTM will notify owners, and dealers will re-position the wiring harness for the electronic control unit, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact KTM customer service at 1-888-985-6090.

KTM 1190 Adventure R (2015–2022)

16V854000 · Service Brakes, Hydraulic:Foundation Components:Hoses, Lines/Piping, And Fittings affects 2015, 2016

KTM North America, Inc. (KTM) is recalling certain model year 2015-2016 1290 Super Adventure motorcycles manufactured December 1, 2014, to March 10, 2016, and 2013-2016 1190 Adventure and Adventure R motorcycles manufactured November 20, 2012, to April 25, 2016. In the affected vehicles, the wiring harness can fray and contact the ABS modulator. If the brake line is electrically conductive, the brake line may overheat and melt.

Remedy: KTM will notify owners, and dealers will re-position the wiring harness for the electronic control unit, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact KTM customer service at 1-888-985-6090.

KTM 690 Duke (2018–2026)

21V792000 · Power Train:Clutch Assembly:Slave Cylinder affects 2018

KTM North America, Inc. (KTM) is recalling certain 2018-2020 690 Enduro R, Vitpilen 701, 701 Enduro, 701 Supermoto, 2019-2020 690 SMC R, Svartpilen, 2018-2019 690 Duke, and 2020 701 Enduro LR motorcycles. The bellow-style gasket on the clutch slave cylinder may have been damaged during manufacturing, which could cause the clutch to become inoperable and not disengage when the clutch lever is pulled in.

Remedy: Dealers will inspect the clutch slave cylinder and replace it if necessary, free of charge. Owner notification letters are expected to be mailed December 3, 2021. Owners may contact KTM customer service at 1-888-985-6090. KTM's numbers for this recall are KTB2112 and HTB2110.

KTM 690 Enduro (2000–2026)

22V588000 · Tires:Tread/Belt affects 2019, 2020, 2021, 2022

KTM North America, Inc. (KTM) is recalling certain 2019-2023 Husqvarna and KTM motorcycles with equipped with TKC80 tires. Please refer to KTM's recall report for specific model details. Cracks longer than 3/16 inch may develop in the tread grooves. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 119, "New Pneumatic Tires-Other Than Passenger Cars."

Remedy: Dealers will replace the affected tires, free of charge. Owner notification letters were mailed September 16, 2022. Owners may contact KTM's customer service at 1-888-985-6090. KTM's numbers for this recall are KTB2208 and HTB2207.

14V305000 · Service Brakes, Hydraulic:Pedals And Linkages affects 2014

KTM North America, Inc. (KTM) is recalling certain model year 2014 690 Enduro R motorcycles manufactured October 2013 to April 2014. In the affected motorcycles, the rear brake pedal mounting bolt may loosen, allowing the rear brake pedal to detach from the motorcycle.

Remedy: KTM will notify owners, and dealers will install and properly torque, a washer and new rear brake pedal mounting bolt with threadlocker, free of charge. The recall began in July 2014. Owners may contact KTM customer service at 1-888-985-6090.

15V210000 · Service Brakes, Hydraulic affects 2015

Do not ride until repaired

KTM North America, Inc. (KTM) is recalling certain model year 2015 690 Enduro R motorcycles manufactured November 1, 2014, to February 28, 2015. The rear brake line from the ABS pressure modulator to the foot brake cylinder may have been damaged during the assembly process and/or be subject to subsequent damage caused by contact with the spring clamp of the crank case ventilation hose.

Remedy: KTM will notify owners, and dealers will inspect the positioning of the crank case ventilation hose clamp, correcting it as necessary. Any damaged brake line will be replaced. These repairs will be performed free of charge. The recall began on May 1, 2015. Owners may contact KTM customer service at 1-888-985-6090. Note: Owners are advised to not ride their motorcycle until the recall has been remedied.

21V792000 · Power Train:Clutch Assembly:Slave Cylinder affects 2019, 2020

KTM North America, Inc. (KTM) is recalling certain 2018-2020 690 Enduro R, Vitpilen 701, 701 Enduro, 701 Supermoto, 2019-2020 690 SMC R, Svartpilen, 2018-2019 690 Duke, and 2020 701 Enduro LR motorcycles. The bellow-style gasket on the clutch slave cylinder may have been damaged during manufacturing, which could cause the clutch to become inoperable and not disengage when the clutch lever is pulled in.

Remedy: Dealers will inspect the clutch slave cylinder and replace it if necessary, free of charge. Owner notification letters are expected to be mailed December 3, 2021. Owners may contact KTM customer service at 1-888-985-6090. KTM's numbers for this recall are KTB2112 and HTB2110.

KTM 690 SMC (2018–2026)

21V792000 · Power Train:Clutch Assembly:Slave Cylinder affects 2019, 2020

KTM North America, Inc. (KTM) is recalling certain 2018-2020 690 Enduro R, Vitpilen 701, 701 Enduro, 701 Supermoto, 2019-2020 690 SMC R, Svartpilen, 2018-2019 690 Duke, and 2020 701 Enduro LR motorcycles. The bellow-style gasket on the clutch slave cylinder may have been damaged during manufacturing, which could cause the clutch to become inoperable and not disengage when the clutch lever is pulled in.

Remedy: Dealers will inspect the clutch slave cylinder and replace it if necessary, free of charge. Owner notification letters are expected to be mailed December 3, 2021. Owners may contact KTM customer service at 1-888-985-6090. KTM's numbers for this recall are KTB2112 and HTB2110.

KTM 790 Adventure (2018–2026)

20V198000 · Service Brakes, Hydraulic:Foundation Components:Hoses, Lines/Piping, And Fittings affects 2019, 2020

KTM North America, Inc. (KTM) is recalling certain 2019-2020 790 Adventure and 790 Adventure R motorcycles. The rear brake hose may overheat, causing the rear brake system to fail.

Remedy: KTM will notify owners, and dealers will install a new rear brake line, free of charge. The recall began April 28, 2020. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is TB2011.

21V304000 · Service Brakes, Hydraulic:Foundation Components:Master Cylinder affects 2019, 2020

KTM North America, Inc. (KTM) is recalling certain 2019-2020 KTM 790 Adventure and 790 Adventure R, and 2020 KTM 790 Adventure R Rally motorcycles. The front brake master cylinder piston return spring may be too weak to return the brake piston to its original position, reducing the functionality of the front brake.

Remedy: Dealers will replace the return spring, free of charge. Owner notification letters were mailed May 21, 2021. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is KTM2106.

KTM 790 Adventure R (2018–2019)

20V198000 · Service Brakes, Hydraulic:Foundation Components:Hoses, Lines/Piping, And Fittings affects 2019

KTM North America, Inc. (KTM) is recalling certain 2019-2020 790 Adventure and 790 Adventure R motorcycles. The rear brake hose may overheat, causing the rear brake system to fail.

Remedy: KTM will notify owners, and dealers will install a new rear brake line, free of charge. The recall began April 28, 2020. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is TB2011.

21V304000 · Service Brakes, Hydraulic:Foundation Components:Master Cylinder affects 2019

KTM North America, Inc. (KTM) is recalling certain 2019-2020 KTM 790 Adventure and 790 Adventure R, and 2020 KTM 790 Adventure R Rally motorcycles. The front brake master cylinder piston return spring may be too weak to return the brake piston to its original position, reducing the functionality of the front brake.

Remedy: Dealers will replace the return spring, free of charge. Owner notification letters were mailed May 21, 2021. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is KTM2106.

KTM RC (2014–2026)

26V196000 · Vehicle Speed Control:Throttle affects 2024

KTM North America, Inc. is recalling certain 2022-2023 390 Duke and 2022-2024 RC 390 motorcycles. Water may enter the throttle (e-throttle) control unit and cause it to fail, resulting in loss of drive power while riding.

Remedy: KTM will inspect and replace the e-throttle control, free of charge. Owner notification letters were mailed April 30, 2026. Owners may contact KTM customer service at 1-888-985-6090. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov March 31, 2026. KTM's number for this recall is KTB2606 & HTB2603. This recall expands previous NHTSA recall number 25V598.

KTM Super Duke GT (2016–2026)

18V033000 · Service Brakes, Hydraulic:Foundation Components:Master Cylinder affects 2016, 2017

KTM North America, Inc. (KTM) is recalling certain 2015-2016 1290 Super Duke R ABS, 2016 1290 Super Duke R SE ABS and 1290 Super Duke GT ABS and 2017-2018 Super Duke R and1290 Super Duke GT motorcycles. The piston within the Brembo front brake master cylinder may fail.

Remedy: KTM will notify owners, and dealers will replace the piston with an aluminum one, free of charge. The recall began on February 21, 2018. Owner's may contact KTM customer service at 1-888-985-6090.

17V194000 · Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings affects 2016, 2017

KTM North America, Inc. (KTM) is recalling certain 2016-2017 KTM 1290 Super Duke GT motorcycles. The preformed fuel hose can develop small holes or cracks, potentially causing a fuel leak.

Remedy: KTM will notify owners, and dealers will replace the defective fuel hose, free of charge. The recall began on May 5, 2017. Customers may contact KTM customer service at 1-888-985-6090.

KTM Super Duke R (2015–2026)

18V033000 · Service Brakes, Hydraulic:Foundation Components:Master Cylinder affects 2015, 2016, 2018

KTM North America, Inc. (KTM) is recalling certain 2015-2016 1290 Super Duke R ABS, 2016 1290 Super Duke R SE ABS and 1290 Super Duke GT ABS and 2017-2018 Super Duke R and1290 Super Duke GT motorcycles. The piston within the Brembo front brake master cylinder may fail.

Remedy: KTM will notify owners, and dealers will replace the piston with an aluminum one, free of charge. The recall began on February 21, 2018. Owner's may contact KTM customer service at 1-888-985-6090.

22V900000 · Electrical System:Wiring affects 2020, 2021

KTM North America, Inc. (KTM) is recalling all 2020-2022 1290 Super Duke R and Super Duke R EVO motorcycles. The main wiring harness may be misrouted or missing parts, which can cause wiring harness damage and result in an electrical short-circuit or engine stall.

Remedy: Dealers will inspect and repair the main wiring harness installation, as necessary, free of charge. Owner notification letters were mailed January 26, 2023. Owners may contact KTM customer service at 1-888-985-6090. KTM's number for this recall is KTB2211.

21V122000 · Electrical System:Wiring affects 2020

KTM North America, Inc. (KTM) is recalling certain 2020 1290 Super Duke R motorcycles. The wiring harness located in the rear of the motorcycle may be routed incorrectly, which could result in wiring damage and an electrical short-circuit.

Remedy: KTM will notify owners, and dealers will inspect the rear wiring harness, and repair as necessary. In addition, dealers will modify a piece of the bodywork called the "tail end lower part" to correct the routing of the wiring harness and add wiring protection and cable ties. Repairs will be performed free of charge. The recall began March 24, 2021. KTM's number for this recall is TB2104.