BMW F 650 GS (1981–2012) maintenance schedule & recalls

ON CERTAIN MOTORCYCLES, THE WELD BETWEEN THE SIDE STAND AND THE FRAME BOTTOM SECTION WAS NOT POSITIONED PROPERLY. THE LOAD-BEARING CAPABILITY OF THE SIDE STAND IS AFFECTED. AS A RESULT, THE SIDE STAND COULD FAIL.

Remedy: DEALERS WILL INSTALL A NEW FRAME BOTTOM SECTION FREE OF CHARGE. THE RECALL BEGAN ON JUNE 1, 2007. OWNERS MAY CONTACT BMW AT 1-800-831-1117.

VEHICLE DESCRIPTION: MOTORCYCLES. THE FUEL TANK IS EQUIPPED WITH A CARBON CANISTER WHICH HELPS CONTROL EVAPORATIVE EMISSIONS FROM THE FUEL SYSTEM. THIS CANISTER IS MOUNTED TO A METAL INSERT THAT IS INTEGRATED INTO THE TANK. DURING THE PRODUCTION PROCESS, THE THICKNESS OF THE FUEL TANK MATERIAL IN THE AREA OF THE INSERT MAY BE LESS THAN INTENDED. AS A RESULT, VEHICLE OPERATING CONDITIONS SUCH AS VIBRATION, HIGH TEMPERATURE, ETC., COULD RESULT IN THE FUEL TANK DEVELOPING A CRACK IN THE AREA OF THE INSERT.

Remedy: DEALERS WILL REPLACE THE FUEL TANK.

ON CERTAIN MOTORCYCLES, DUE TO A MANUFACTURING DEFECT, IT IS POSSIBLE THAT THE WHEEL COULD DEVELOP A CRACK. OVER TIME, THE CRACK COULD WORSEN TO THE POINT THAT THE WHEEL FAILED AND THE DRIVE BELT DERAILED.

Remedy: DEALERS WILL REPLACE THE REAR DRIVE BELT WHEEL. OWNER NOTIFICATION BEGAN SEPTEMBER 10, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117, OPTION #4.

ON CERTAIN MOTORCYCLES, IT IS POSSIBLE THAT THE HEX NUT THAT SECURES THE WHEEL TO THE GEARBOX OUTPUT SHAFT WAS TIGHTENED INCORRECTLY DURING THE VEHICLE ASSEMBLY. AS A RESULT, THE NUT COULD LOOSEN DURING VEHICLE OPERATION. IF THIS HAPPENS, THE BELT WHEEL WOULD ITSELF LOOSEN ON THE OUTPUT SHAFT, RESULTING IN DAMAGE TO THE INTERNAL SPLINES OF THE WHEEL AND TO THE EXTERNAL SPLINES OF THE OUTPUT SHAFT AS THE VEHICLE IS OPERATED.

Remedy: DEALERS WILL INSPECT THE HEX NUT TORQUE AND ADJUST THE TIGHTNESS IF NECESSARY, AND SECURE THE NUT WITH LOCTITE. OWNER NOTIFICATION BEGAN SEPTEMBER 10, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117, OPTION #4.

ON CERTAIN MOTORCYCLES, THE PLASTIC FUEL PUMP FLANGE COULD COME INTO CONTACT WITH A SUFFICIENT AMOUNT OF ACID OR CHEMICAL COMPOUNDS CONTAINING ACIDIC ELEMENTS, SUCH AS BATTERY ACID OR CERTAIN CLEANING PRODUCTS.

Remedy: DEALERS WILL INSTALL AN ACID-RESISTANT CAP OVER THE FUEL PUMP FLANGE. THE RECALL BEGAN JUNE 10, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.

ON CERTAIN MOTORCYCLES, THE SCREWS THAT ATTACH THE REAR BRAKE CALIPER TO THE REAR SWING ARM WERE NOT TIGHTENED CORRECTLY DURING ASSEMBLY. THE SCREWS COULD LOOSEN DURING VEHICLE OPERATION AND EVENTUALLY FALL-OUT, ALLOWING THE REAR CALIPER TO SEPARATE FROM ITS MOUNT.

Remedy: DEALERS WILL CHECK THE TORQUE OF THE REAR BRAKE CALIPER ATTACHMENT SCREWS AND RETIGHTEN THEM TO THE PROPER VALUE IF NECESSARY. OWNER NOTIFICATION BEGAN JULY 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

BMW of North America, LLC (BMW) is recalling certain 2013-2017 F800R and F800GT motorcycles, 2014-2018 R1200GS and R1200GS Adventure motorcycles, 2016-2017 S1000XR motorcycles and 2015-2017 R1200R and R1200RS, 2008-2012 F650GS, 2008-2018 F800GS, and 2014-2017 F800GS Adventure motorcycles. When equipped with the optional aluminum luggage cases, the rear reflex reflectors may be partially blocked. The aluminum case mounts for the R1200GS and R1200GS Adventure may also partially block the reflectors. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."

Remedy: BMW will notify owners, and dealers will install reflectors on the cases or for the case mounts, an additional bracket with rear reflex reflectors, free of charge. The recall began October 16, 2017. Owners may contact BMW customer service at 1-800-525-7417.

BMW IS RECALLING CERTAIN 2008 THROUGH 2010 F 650 GS MOTORCYCLES MANUFACTURED FROM JANUARY 11, 2008, THROUGH DECEMBER 8, 2009. A WASHER MAY INTERFERE WITH THE FRONT DISC BRAKE FASTENERS' TORQUE. AS A RESULT, OVER TIME, A FASTENER OR MUTIPLE FASTENERS COULD BECOME LOOSE, ALLOWING THE BRAKE DISC TO BECOME LOOSE.

Remedy: BMW WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 13, 2011. OWNERS MAY CONTACT BMW AT 1-800-525-7417.

BMW IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2010 F650 GS AND F800 GS MOTORCYCLES MANUFACTURED BETWEEN JANUARY 2008 AND DECEMBER 2009. DURING ENGINE OPERATION, A VACUUM IS CREATED IN ORDER TO DRAW FRESH AIR INTO THE CANISTER. THIS AIR THEN MIXES WITH THE FUEL VAPORS CAPTURED BY THE CANISTER, AND IS SUBSEQUENTLY COMBUSTED. DUE TO THE ROUTING OF THE VENTILATION HOSE, WATER NEAR THE END OF THE HOSE COULD BE DRAWN INTO THE CHARCOAL CANISTER.

Remedy: DEALERS WILL INSPECT AND ADD AN ADDITIONAL HOSE AND ROUTE IT SUCH THAT THE PRESENT DEFECT IS PREVENTED. THIS REMEDY WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 13, 2010. OWNERS MAY CONTACT BMW AT 1-800-831-1117.

BMW IS RECALLING CERTAIN MODEL YEAR 2008 AND 2009 F650 GS AND F 800 GS MOTORCYCLES MANUFACTURED FROM SEPTEMBER 27, 2007 THROUGH MARCH 30, 2009. THE DRIVE CHAINS MAY NOT HAVE BEEN PRODUCED TO SPECIFICATION. AS A RESULT, OVER TIME THE DRIVE CHAIN COULD BREAK.

Remedy: BMW WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE DRIVE CHAIN AND SPROCKETS ON THE AFFECTED MOTORCYCLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 30, 2010. OWNERS MAY CONTACT BMW AT 1-800-525-7417.

ON CERTAIN MOTORCYCLES, THE CLAMPING BLOCKS AND THE TOP FORK BRIDGE WERE NOT MANUFACTURED ACCORDING TO SPECIFICATIONS. CONSEQUENTLY, THE HANDLEBARS MIGHT NOT BE HELD SECURELY IN POSITION.

Remedy: DEALERS WILL REPLACE THE TOP FORK BRIDGE AND BOTH CLAMPING BLOCKS ON THESE MOTORCYCLES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS MAY CONTACT BMW AT 1-800-831-1117.

VEHICLE DESCRIPTION: MOTORCYCLES. UNDER CERTAIN RIDING CONDITIONS WHEN THE REAR BRAKE AND THE THROTTLE ARE APPLIED SIMULTANEOUSLY, THE REAR BRAKE CALIPER SUPPORT COULD BEND, LEADING TO CONTACT BETWEEN THE BRAKE HOSE CONNECTING PIECE ON THE REAR CALIPER AND THE SWING ARM.

Remedy: DEALERS WILL INSPECT THE REAR BRAKE CALIPER SUPPORT AND, IF IT IS BENT, WILL REPLACE THE SWING ARM, TOGETHER WITH THE CALIPER AND BRAKE HOSE, IF NECESSARY. IF THE SUPPORT IS NOT BENT, IT WILL BE REINFORCED WITH A PLASTIC BLOCK. OWNER NOTIFICATION BEGAN MAY 10, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117, OPTION #4.