Suzuki DL650AL maintenance schedule & recalls

2000–2026

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Maintenance schedule

General guidance — based on common manufacturer intervals
Service Interval
Oil & filter every 4,000 mi or 6 months
Chain & sprockets every 600 mi or 3 months
Brakes every 12 months
Valve adjustment every 16,000 mi or 24 months
Battery every 12 months
Spark plugs every 8,000 mi or 24 months
Fluids/coolant every 24 months

Recalls

16V878000 · Electrical System:Alternator/Generator/Regulator affects 2012, 2013

Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2012-2016 DL650 motorcycles manufactured August 30, 2011, to October 12, 2015. In the affected motorcycles, the alternator stator may have insufficient heat resistance, resulting in a short circuit of the stator wires.

Remedy: Suzuki will notify owners, and dealers will replace the stator, free of charge. The recall began on January 6, 2017. Owners may contact Suzuki customer service at 1-714-572-1490. Suzuki's number for this recall is 2A67.

12V038000 · Exterior Lighting:Brake Lights:Switch affects 2012

SUZUKI IS RECALLING CERTAIN MODEL YEAR 2012 AN400, AN650, AND DL650 SCOOTERS AND MOTORCYCLES MANUFACTURED PRIOR TO DECEMBER 17, 2011, BECAUSE THE LEVER-MOUNTED BRAKE LIGHT ACTUATING SWITCH(ES) MAY FAIL.

Remedy: SUZUKI WILL NOTIFY OWNERS, AND SUZUKI DISTRIBUTORS WILL REPLACE THE BRAKE LIGHT ACTUATING SWITCH, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 13, 2011. OWNERS MAY CONTACT SUZUKI AT 1-714-996-7040.

15V852000 · Engine And Engine Cooling:Engine affects 2012, 2013

Suzuki Motor of America, Inc. (Suzuki) is recalling certain model year 2013-2014 SFV650 and AN650A, and 2012-2014 DL650A motorcycles. Contamination from component production and storage combined with manufacturing variations may result in excessive tappet and camshaft wear within the engines of the affected motorcycles.

Remedy: Suzuki will notify owners, and dealers will inspect the tappet clearance, replacing the tappets and camshafts, as necessary. All motorcycles that have less than 2500 miles will have their tappets and camshafts replaced since wear may not be evident. These repairs will be performed free of charge. The recall began on February 5, 2016. Owners may contact Suzuki customer service at 1-714-996-7040. Suzuki's number for this recall is 2A50, 2A51, and 2A52.

08E052000 · Equipment affects 2004, 2006, 2007

MOTION PRO IS RECALLING 10,000 AFTERMARKET BRAKE LEVERS, MODEL NO. 14-0415, SOLD FOR USE ON CERTAIN MY 1999 THROUGH 2008 SUZUKI AND MY 1998 THROUGH 2003 YAMAHA MOTORCYCLES. THE LOBE HEIGHT ON SOME OF THESE LEVERS ARE SMALLER AND DO NOT PROPERLY ENGAGE THE STOMP LAMP SWITCH WHICH WILL NOT DEACTIVATE WHEN THE DRIVER RELEASES THE BRAKE LEVER. THE LEVER CAN BE IDENTIFIED BY THE MARKING "JY 378" AT THE BASE OF THE LEVER NEAR THE PIVOT BUSHING.

Remedy: MOTION PRO WILL NOTIFY OWNERS AND PROVIDE A FREE REMEDY. THE RECALL BEGAN ON SEPTEMBER 11, 2008. OWNERS MAY CONTACT MOTION PRO AT 1-877-438-7831.

Common questions

How often should the oil & filter be serviced on a Suzuki DL650AL?

Service every 4,000 mi or 6 months for the Suzuki DL650AL (2000–2026).

How often should the chain & sprockets be serviced on a Suzuki DL650AL?

Service every 600 mi or 3 months for the Suzuki DL650AL (2000–2026).

How often should the brakes be serviced on a Suzuki DL650AL?

Service every 12 months for the Suzuki DL650AL (2000–2026).

How often should the valve adjustment be serviced on a Suzuki DL650AL?

Service every 16,000 mi or 24 months for the Suzuki DL650AL (2000–2026).