Aprilia motorcycle recalls

Piaggio Group Americas, Inc. (Piaggio) is recalling certain model year 2014-2015 Aprilia Tuono V4 1000, 2016 Tuono V4 1100, 2015 Caponord 1200 ABS/ADD, and 2016 Caponord Rally motorcycles manufactured June 18, 2013, to June 13, 2016. The affected motorcycles have a front brake master cylinder that may allow air into the hydraulic circuit, causing a longer than expected braking distance.

Remedy: Aprilia will notify owners, and dealers will replace the front brake master cylinder pushrod and boot assembly, free of charge. The recall began October 04, 2016. Owners may contact Aprilia customer service at 1-866-705-1727.

Piaggio Group Americas, Inc. (Piaggio) is recalling certain model year 2014-2015 Aprilia Shiver 750 motorcycles manufactured February 10, 2014, to October 28, 2014 and 2015 Aprilia Caponord 1200 motorcycles manufactured November 14, 2013, to October 16, 2014. Due to improper machining of the output gear shaft face, the fastening screw on the sprocket may loosen and the rear wheel may lock up.

Remedy: Piaggio will notify owners, and dealers will inspect the output shaft, replacing any that are found to be defective, free of charge. The recall began on January 28, 2015. Owners may contact Piaggio customer service at 1-212-380-4433.

Piaggio Group Americas, Inc. (Piaggio) is recalling certain model year 2014-2015 Aprilia Tuono V4 1000, 2016 Tuono V4 1100, 2015 Caponord 1200 ABS/ADD, and 2016 Caponord Rally motorcycles manufactured June 18, 2013, to June 13, 2016. The affected motorcycles have a front brake master cylinder that may allow air into the hydraulic circuit, causing a longer than expected braking distance.

Remedy: Aprilia will notify owners, and dealers will replace the front brake master cylinder pushrod and boot assembly, free of charge. The recall began October 04, 2016. Owners may contact Aprilia customer service at 1-866-705-1727.

Piaggio Group Americas, Inc. (Piaggio) is recalling certain model year 2014-2015 Aprilia Shiver 750 motorcycles manufactured February 10, 2014, to October 28, 2014 and 2015 Aprilia Caponord 1200 motorcycles manufactured November 14, 2013, to October 16, 2014. Due to improper machining of the output gear shaft face, the fastening screw on the sprocket may loosen and the rear wheel may lock up.

Remedy: Piaggio will notify owners, and dealers will inspect the output shaft, replacing any that are found to be defective, free of charge. The recall began on January 28, 2015. Owners may contact Piaggio customer service at 1-212-380-4433.

ON CERTAIN MOTORCYCLES, THE FUEL LINE QUICK CONNECTORS MAY BREAK IF CARE IS NOT USED WHEN REMOVING THE FUEL TANK AT THE TIME OF SERVICE.

Remedy: DEALERS WILL REPLACE THE QUICK CONNECTORS ON ALL AFFECTED VEHICLES. THE RECALL BEGAN IN SEPTEMBER 2006. OWNERS WHO HAVE NOT HAD THEIR MOTORCYCLE REPAIRED WILL BE RENOTIFIED OF THIS RECALL DURING AUGUST/SEPTEMBER 2008. OWNERS MAY CONTACT APRILIA AT 770-592-2261.

ON CERTAIN MOTORCYCLES, WHILE IN USE THE SWING ARM COMPONENT MAY DEVELOP A STRESS FRACTURE OVER AN EXTENDED PERIOD OF TIME.

Remedy: DEALERS WILL REPLACE THE SWING ARM COMPONENT. THE RECALL BEGAN IN SEPTEMBER 2006. OWNERS WHO HAVE NOT HAD THEIR MOTORCYCLE REPAIRED WILL BE RENOTIFIED OF THIS RECALL DURING AUGUST/SEPTEMBER 2008. OWNERS MAY CONTACT APRILIA AT 770-592-2261.

ON CERTAIN MOTORCYCLES, WHILE IN USE THE SWING ARM COMPONENT MAY DEVELOP A STRESS FRACTURE OVER AN EXTENDED PERIOD OF TIME.

Remedy: DEALERS WILL REPLACE THE SWING ARM COMPONENT. THE RECALL BEGAN IN SEPTEMBER 2006. OWNERS WHO HAVE NOT HAD THEIR MOTORCYCLE REPAIRED WILL BE RENOTIFIED OF THIS RECALL DURING AUGUST/SEPTEMBER 2008. OWNERS MAY CONTACT APRILIA AT 770-592-2261.

PIAGGIO IS RECALLING 740 MY 2008-2009 APRILIA SCARABEO 100 MOTORCYCLES. IN THE EVAPORATIVE EMISSION SYSTEM THERE ARE HOSES CONNECTING THE FUEL TANK TO THE CHARCOAL CANISTER THROUGH WHICH THE EVAPORATIVE EMISSION PASSES. IT HAS SHOWN THAT THE EMISSION HOSES TO THE CANISTER WERE PINCHED AND/OR CRIMPED. IN OTHER CASES THE HOSES IN AND OUT OF THE CHARCOAL CANISTER WERE INSTALLED BACKWARDS, THE ROLL OVER VALVE FOR THE FUEL TANK WAS INSTALLED INCORRECTLY, AND IN OTHER CASES THERE WAS DIRT IN THE CARBURETOR AND STILL OTHERS HAD FAULTY FLOAT VALVES IN THE CARBURETOR.

Remedy: DEALERS WILL DOUBLE CHECK THE INSTALLATION OF THE EVAPORATIVE EMISSION SYSTEMS HOSES AND COMPONENTS TO WILL ENSURE THAT THERE ARE NO RESTRICTIONS. THE EMISSION SYSTEM HOSE WILL BE RE-ROUTED AND THE INSTALLATION OF ONE WAY VALVES AS PER APPROVED RE-ROUTING INSTRUCTIONS WILL ENSURE THAT THE SYSTEM IS ASSEMBLED AND OPERATING CORRECTLY. THE REMEDY IS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING FEBRUARY 2009. OWNERS MAY CONTACT PIAGGIO AT 1-212-380-4431.

PIAGGIO IS RECALLING 458 MY 2008-2009 APRILIA SCARABEO 200 MOTORCYCLES. THESE MOTORCYCLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205 "GLAZING MATERIALS." THE INCORRECT DOT STANDARD EQUIPMENT HANDLEBAR MOUNTED WINDSHIELD THAT WAS PROVIDED WAS INSTALLED. BOTH DOT AND EURO SPECIFICATIONS WERE SENT FOR INSTALLATION.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD COMPONENT ACCORDING TO DOT SPECIFICATIONS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 19, 2009. OWNERS MAY CONTACT PIAGGIO AT1-212-380-4418.

PIAGGIO IS RECALLING 1,260 MY 2008-2009 APRILIA SCARABEO 200 MOTORCYCLES. THE FLOAT LEVEL IN THE FLOAT BOWL OF THE CARBURETOR WAS NOT SET CORRECTLY IN PRODUCTION, DIRT AND THE VARNISH RESIDUE OF DRIED GASOLINE NOT ALLOWING THE FLOAT NEEDLE TO SEAT CORRECTLY, AND A BLOCKAGE OF THE EVAPORATIVE EMISSION HOSES THAT DID NOT ALLOW THE FLOAT BOWL TO VENT CORRECTLY. THE CARBURETOR WAS NOT ABLE TO MAINTAIN CORRECT OR CONSTANT PRESSURE IN THE FLOAT BOWL. INCONSISTENT PRESSURE IN THE FLOAT BOWL WOULD EITHER PUSH TOO MUCH OR NOT ENOUGH FUEL TO AND THROUGH THE JETS FOR ANY ONE THROTTLE POSITION WHICH DOES NOT ALLOW THE CARBURETOR TO CORRECTLY METER FUEL TO THE ENGINE.

Remedy: DEALERS WILL RE-CONNECT THE HOSES TO ELIMINATE THE CONNECTION OF THE EMISSIONS SYSTEM TO THE CARBURETOR. THIS REMEDY IS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING FEBRUARY 2009. OWNERS MAY CONTACT PIAGGIO AT 1-212-380-4431.

PIAGGIO IS RECALLING 850 MY 2006-2008 APRILIA SCARABEO 500 MOTORCYCLES EQUIPPED WITH BITRON SPA FUEL PUMP/FUEL FILTERS. THE FUEL HOSE CONNECTING THE FUEL FILTER TO THE FUEL PUMP/FUEL FILTER MOUNTING FLANGE MAY COME LOOSE. IF THIS CONNECTION IS LOOSE, OR HAS BECOME COMPLETELY DISCONNECTED, THERE WILL BE A DROP, OR LOSS OF, FUEL PRESSURE TO THE ENGINE.

Remedy: DEALERS WILL INSTALL HOSE CLAMPS TO SECURE THE EXISTING FUEL HOSE AT BOTH ENDS TO THE FUEL PUMP AND FUEL FILTER. THE RECALL IS EXPECTED TO BEGIN DURING MARCH 2009. OWNERS MAY CONTACT PIAGGIO/APRILIA AT 1-212-380-4431.

PIAGGIO IS RECALLING 850 MY 2006-2008 APRILIA SCARABEO 500 MOTORCYCLES EQUIPPED WITH BITRON SPA FUEL PUMP/FUEL FILTERS. THE FUEL HOSE CONNECTING THE FUEL FILTER TO THE FUEL PUMP/FUEL FILTER MOUNTING FLANGE MAY COME LOOSE. IF THIS CONNECTION IS LOOSE, OR HAS BECOME COMPLETELY DISCONNECTED, THERE WILL BE A DROP, OR LOSS OF, FUEL PRESSURE TO THE ENGINE.

Remedy: DEALERS WILL INSTALL HOSE CLAMPS TO SECURE THE EXISTING FUEL HOSE AT BOTH ENDS TO THE FUEL PUMP AND FUEL FILTER. THE RECALL IS EXPECTED TO BEGIN DURING MARCH 2009. OWNERS MAY CONTACT PIAGGIO/APRILIA AT 1-212-380-4431.

Piaggio Group Americas, Inc. (Piaggio) is recalling certain model year 2014-2015 Aprilia Shiver 750 motorcycles manufactured February 10, 2014, to October 28, 2014 and 2015 Aprilia Caponord 1200 motorcycles manufactured November 14, 2013, to October 16, 2014. Due to improper machining of the output gear shaft face, the fastening screw on the sprocket may loosen and the rear wheel may lock up.

Remedy: Piaggio will notify owners, and dealers will inspect the output shaft, replacing any that are found to be defective, free of charge. The recall began on January 28, 2015. Owners may contact Piaggio customer service at 1-212-380-4433.

Aprilia is recalling certain 2021 RS 660 and Tuono 660 motorcycles. The engine crankshaft connecting rod may break due to improper heat-treatment.

Remedy: Dealers will replace the engine, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact Aprilia customer service at 1-212-380-4400. Aprilia's number for this recall is PA2ZZQ2107.

PIAGGIO IS RECALLING 977 MY 2005-2007 APRILIA TUONO 100 R AND RSV 1000 MOTORCYCLE MODELS EQUIPPED WITH BITRON SPA FUEL PUMP/FUEL FILTERS. THE FUEL HOSE CONNECTING THE FUEL FILTER TO THE FUEL PUMP/FUEL FILTER MOUNTING FLANGE MAY COME LOOSE. IF THIS FUEL HOSE CONNECTION IS LOOSE, OR HAS BECOME COMPLETELY DISCONNECTED, THEN THERE WILL BE A DROP IN, OR LOSS OF, FUEL PRESSURE TO THE ENGINE.

Remedy: BITRON WILL SUPPLY DEALERS REPAIR KITS (LENGTH OF FUEL HOSE AND TWO CLAMPS) AND DEALERS WILL REPLACE THE ORIGINAL PARTS ON THE FUEL PUMP/FUEL FILTER COMPONENT FREE OF CHARGE. THE RECALLBEGAN ON SEPTEMBER 10, 2008. OWNER MAY CONTACT PIAGGIO AT 212-380-4431.

PIAGGIO IS RECALLING 329 MY 2007-2008 APRILIA TUONO 1000 R MOTORCYCLES. A LEAK CAN OCCUR THE FRONT BRAKE HYDRAULIC LINE.

Remedy: THE FRONT BRAKE LINE WILL BE REPLACED ON ALL AFFECTED MOTORCYCLES. THE RECALL BEGAN ON MAY 20, 2008. OWNERS MAY CONTACT PIAGGIO AT 1-212-380-4400, OPTION #4.